Solved Problems · Set 25

Single-Phase Voltage Source Inverters

Part 4 · Inverters — the same H-bridge that drove a motor in Set 17, with a sinusoidal reference instead of a constant one. Six problems on turning DC back into AC.

Prof. Mithun Mondal 6 solved problems GATE · ESE · University

Set 25 — Single-Phase Voltage Source Inverters

Part 3 produced DC from DC, and the duty ratio was a number that changed slowly if at all. Vary that same duty ratio sinusoidally — fifty times a second while switching at twenty thousand — and the H-bridge of Set 17 stops producing an adjustable DC and starts producing alternating current. Same four transistors, same gate drives, same dead time. Only the reference has changed.

What is new is the question of quality. A chopper's output ripple was filtered by a motor's inductance and nobody looked closely. An inverter's output is the thing being sold, and a square wave carries 48% distortion while a PWM waveform carries 146% — yet the PWM one is far better, because of where the distortion sits rather than how much of it there is.

Part 4 · Chapter 16 · 6 solved problems

i Method Recap
  • The square-wave full bridge gives the largest fundamental available from a given link:

    \[ V_{o,rms} = V_{dc}, \qquad V_1 = \frac{4V_{dc}}{\pi\sqrt2} = 0.900V_{dc}, \qquad V_n = \frac{V_1}{n}\ (n\text{ odd}) \]
  • Quasi-square modulation controls the output and can null a harmonic:

    \[ V_{o,rms} = V_{dc}\sqrt{\frac{\delta}{\pi}}, \qquad V_n = \frac{4V_{dc}}{n\pi\sqrt2}\sin\frac{n\delta}{2} \]

    The \(n\)th harmonic vanishes when \(n\delta/2\) is a multiple of \(\pi\).

  • Sinusoidal PWM is defined by two ratios:

    \[ m_a = \frac{\hat V_{ref}}{\hat V_{carrier}}, \qquad m_f = \frac{f_{carrier}}{f_{out}}, \qquad \hat V_1 = m_aV_{dc}\ \text{(full bridge)} \]
  • Its harmonics cluster around the carrier, not at low order:

    \[ n = m_f,\ m_f\pm2,\ 2m_f\pm1,\ 2m_f\pm3,\ \dots \]
  • Unipolar switching doubles the effective carrier and halves the voltage steps:

    \[ \text{output} \in \{+V_{dc},0,-V_{dc}\}, \qquad \text{harmonics around }2m_f \]
  • Dead time subtracts volt-seconds in the direction opposing the current:

    \[ \Delta V = V_{dc}t_df_s\ \text{(square wave in phase with }\text{sign}(i)\text{)} \]
Problem 1CoreThe Simplest Inverter

A single-phase full-bridge inverter operates in square-wave mode from a 200 V DC link into a \(10\ \Omega\) resistive load at 50 Hz. Find the RMS output, the fundamental and the first three harmonics, the THD, the fraction of power carried by the fundamental, and the device ratings. Compare with the half bridge.

+200 V −200 V vo fundamental 255 V pk THD = 48.3%
The fundamental peak exceeds the square wave itself — 255 V from a 200 V link
Solution

The RMS output is trivial, because the waveform has constant magnitude:

\[ V_{o,rms} = V_{dc} = 200\ \text{V}, \qquad P_o = \frac{200^2}{10} = 4000\ \text{W} \]

The fundamental, from the Fourier series of a square wave:

\[ \hat V_1 = \frac{4V_{dc}}{\pi} = \frac{800}{\pi} = 254.6\ \text{V peak} \]
\[ V_1 = \frac{254.6}{\sqrt2} = 180.1\ \text{V rms} = 0.900V_{dc} \]

The peak fundamental exceeds the DC link voltage — 255 V from a 200 V source. That is not a violation of anything: the square wave contains the fundamental plus harmonics that subtract near the peak, and adding them back gives 200. It is also why the square-wave mode is kept as the ceiling of every modulation scheme.

The harmonics fall as \(1/n\), odd only:

OrderFrequencyRMS% of fundamental
150 Hz180.1 V100%
3150 Hz60.0 V33.3%
5250 Hz36.0 V20.0%
7350 Hz25.7 V14.3%
\[ THD = \sqrt{\left(\frac{200}{180.1}\right)^2-1} = \sqrt{0.2337} = 48.3\% \]

The same 48.34% that the single-phase converter's current had in Set 16, and for the same reason — both are square waves. The inverter and the rectifier are duals: one makes a square voltage from a smooth current, the other a square current from a smooth voltage.

How much power the fundamental carries:

\[ P_1 = \frac{180.1^2}{10} = 3242\ \text{W} \;\Longrightarrow\; \frac{3242}{4000} = 81.1\% \]

Nineteen per cent of the delivered power is at frequencies the load does not want. In a resistor that is merely wasteful; in a motor those harmonics produce torque pulsations and extra heating without contributing useful torque at all.

Device ratings:

\[ I_o = \frac{200}{10} = 20\ \text{A square}, \qquad V_{sw} = V_{dc} = 200\ \text{V} \]
\[ I_{avg} = 20\times\frac{180^\circ}{360^\circ} = 10\ \text{A}, \qquad I_{rms} = \frac{20}{\sqrt2} = 14.1\ \text{A} \]

Each switch conducts for a full half cycle. Note the switch blocks only \(V_{dc}\), not twice it — the bridge clamps it, exactly as the isolated bridge of Set 22 did.

The half bridge, for comparison, applies only \(\pm V_{dc}/2\):

\[ V_{o,rms} = 100\ \text{V}, \qquad V_1 = \frac{2V_{dc}}{\pi\sqrt2} = 90.0\ \text{V} \]

Exactly half the output for the same link and the same device voltage — so a half bridge delivers a quarter of the power. It halves the switch count and needs a split capacitor to create the midpoint, and it survives mainly in low-power applications and as one leg of something larger.

Square-wave operation gets the most fundamental out of a link and the worst waveform. Ninety per cent of the DC voltage appears as fundamental — no modulation scheme beats it — but a third of the fundamental appears again at 150 Hz, where it cannot be filtered without a component the size of the inverter. Everything that follows is a way of trading some of that 0.900 for a spectrum that can be filtered.
Answera\(200\ \text{V rms},\ V_1 = 180.1\ \text{V}\)   b 60.0, 36.0, 25.7 V   c\(THD = 48.3\%\), fundamental carries 81.1%   d\(10/14.1\ \text{A}\) at 200 V
Problem 2CoreNotching Out a Harmonic

The same bridge is operated in quasi-square mode with a conduction angle of 120° per half cycle. Find the RMS output, the fundamental, the first three harmonics and the THD, and identify what has happened to the third harmonic.

Solution

How quasi-square works. Instead of switching both legs simultaneously, one leg is delayed so that the output spends part of each half cycle at zero — both upper devices or both lower devices conducting together:

\[ v_o = +V_{dc}\ \text{for }\delta,\quad 0\ \text{for }\pi-\delta,\quad -V_{dc}\ \text{for }\delta,\quad 0 \]

The phase-shift angle between the two legs is the control input, and it varies the output continuously from full square wave down to zero — without any high-frequency switching at all.

The RMS falls with the square root of the conduction:

\[ V_{o,rms} = V_{dc}\sqrt{\frac{\delta}{\pi}} = 200\sqrt{\frac{120}{180}} = (200)(0.8165) = 163.3\ \text{V} \]

The harmonics acquire a sine factor:

\[ V_n = \frac{4V_{dc}}{n\pi\sqrt2}\sin\frac{n\delta}{2} \]
\[ V_1 = (180.1)\sin60^\circ = (180.1)(0.866) = 155.9\ \text{V} \]

A reduction of 13.4% in fundamental for a 33% reduction in conduction angle — the fundamental falls more slowly than the RMS, which is the first hint that the waveform has improved.

And now the third harmonic:

\[ V_3 = \frac{180.1}{3}\sin\frac{3(120^\circ)}{2} = (60.0)\sin180^\circ = 0 \]

Exactly zero. Choosing \(\delta = 120^\circ\) makes \(3\delta/2 = 180^\circ\), where the sine vanishes — the largest harmonic in the spectrum is eliminated by a single choice of angle, with no switching penalty whatsoever.

The remaining spectrum:

OrderSquare waveQuasi-square, \(\delta = 120^\circ\)
1180.1 V155.9 V
360.0 V0 V
536.0 V31.2 V
725.7 V22.3 V
THD48.3%31.1%
\[ THD = \frac{\sqrt{163.3^2-155.9^2}}{155.9} = \frac{48.5}{155.9} = 31.1\% \]

A third off the distortion, from a waveform that switches no more often. And 31.1% is exactly the figure the six-pulse rectifier reached in Set 11 — both waveforms have had their triplens removed, one by choosing an angle and one by having no neutral.

What the method can and cannot do. One angle controls one thing:

Degrees of freedomCan achieve
1 angle (quasi-square)control \(V_1\) or null one harmonic
2 anglescontrol \(V_1\) and null one, or null two
\(k\) anglescontrol \(V_1\) and null \(k-1\) harmonics

Here the single angle was spent on nulling the third, which fixed the output at 155.9 V — no voltage control remains. Spending it on voltage control instead would leave the third harmonic present. Getting both requires two angles, which is the selective harmonic elimination of Set 27.

One switching angle is one degree of freedom, and it can buy voltage control or a null but not both. At 120° the third harmonic disappears for free — no extra switching, no extra loss — and the price is that the output is now fixed. Every modulation scheme in this part is a way of buying more degrees of freedom, and the currency is switching frequency.
Answera\(163.3\ \text{V rms},\ V_1 = 155.9\ \text{V}\)   b\(V_3 = 0\), \(V_5 = 31.2,\ V_7 = 22.3\ \text{V}\)   c\(THD = 31.1\%\) from 48.3%
Problem 3Exam levelModulating With a Sine

The bridge now uses bipolar sinusoidal PWM with \(m_a = 0.8\) and \(m_f = 21\) from the same 200 V link at 50 Hz. Find the fundamental, the total RMS and THD, the dominant harmonics and their frequencies, and design an output filter to bring the residual below 3%.

Solution

The fundamental is proportional to the modulation index:

\[ \hat V_1 = m_aV_{dc} = (0.8)(200) = 160\ \text{V peak} \;\Longrightarrow\; V_1 = 113.1\ \text{V rms} \]

Linear in \(m_a\) right up to \(m_a = 1\), which is what makes PWM so much easier to control than the quasi-square method — the output follows the reference directly with no trigonometry.

The total RMS is unchanged from the square wave, because bipolar switching means the output is always at \(\pm V_{dc}\):

\[ V_{o,rms} = V_{dc} = 200\ \text{V} \]
\[ THD = \sqrt{\left(\frac{200}{113.1}\right)^2-1} = \sqrt{2.127} = 145.9\% \]

Three times the square wave's distortion — and this is the better waveform. THD as a single number is nearly useless for a PWM inverter, because it counts a volt at 1050 Hz the same as a volt at 150 Hz.

Where the harmonics actually are. Sidebands cluster around multiples of the carrier:

OrderFrequencyAmplitude (peak)
150 Hz160 V
3, 5, 7…150–350 Hzzero
\(m_f\)1050 Hz81.8 V
\(m_f\pm2\)950, 1150 Hz22.0 V
\(2m_f\pm1\)2050, 2150 Hz31.4 V
\(2m_f\pm3\)1950, 2250 Hz13.9 V

The second row is the whole point: no low-order harmonics at all. The distortion has been moved from 150 Hz, where filtering it needs henries and millifarads, to 1050 Hz and above, where a small \(LC\) handles it.

Why \(m_f\) is chosen odd. An odd carrier ratio makes the waveform half-wave symmetric:

\[ m_f\ \text{odd} \;\Longrightarrow\; v_o(\theta+\pi) = -v_o(\theta) \;\Longrightarrow\; \text{no even harmonics} \]

And no DC component — which matters enormously, because a DC offset on an inverter feeding a transformer will saturate it. Choosing \(m_f\) odd costs nothing and removes an entire family of harmonics.

Design the filter. The largest harmonic is 81.8 V peak at 1050 Hz, and a second-order \(LC\) attenuates as \((f/f_c)^2\):

\[ f_c = 250\ \text{Hz}: \qquad \text{attenuation} = \left(\frac{1050}{250}\right)^2 = 17.6 \]
\[ \frac{81.8}{17.6} = 4.64\ \text{V peak} = 3.28\ \text{V rms} \]
\[ \frac{3.28}{113.1} = 2.9\% \;<\; 3\% \quad\checkmark \]

And 250 Hz is comfortably above the 50 Hz fundamental, so the filter passes the wanted signal essentially unchanged. Note the ratio that made this easy: the carrier is 21 times the fundamental, so there is more than a decade of clear space to put the corner in.

The trade in \(m_f\):

Larger \(m_f\)Smaller \(m_f\)
harmonics further from the fundamentallower switching loss
much smaller filterless EMI
above audible rangesynchronous operation practical
more switching loss

The filter shrinks as \(1/m_f^2\) while switching loss grows as \(m_f\), so there is an optimum — the same shape of trade that Set 2 found for converter frequency, and it usually lands between 2 and 20 kHz.

THD counts volts, not usefulness. The PWM waveform has three times the square wave's THD and a spectrum that is trivially filterable, because every harmonic sits above 950 Hz instead of at 150. What PWM buys is not less distortion but distortion at a frequency where a small inductor and capacitor can remove it.
Answera\(V_1 = 113.1\ \text{V rms}\)   b\(THD = 145.9\%\) but no low-order harmonics   c 81.8 V at 1050 Hz, 22.0 V at 950/1150 Hz   d\(f_c = 250\ \text{Hz}\) gives 2.9%
Problem 4Exam levelTwo Levels or Three

The same bridge is switched unipolar — each leg modulated against its own reference, one inverted — at the same \(m_a = 0.8\) and \(m_f = 21\). Determine the fundamental and total RMS, where the harmonics now appear, and quantify the advantages over bipolar switching.

Solution

What changes. In bipolar switching both legs are driven from one reference, so the two diagonals alternate and the output is always \(\pm V_{dc}\). In unipolar switching each leg has its own reference — one the negative of the other — so the two legs can be in the same state, giving zero output:

\[ v_o \in \{+V_{dc},\,0,\,-V_{dc}\} \quad\text{— three levels, not two} \]

The fundamental is unchanged:

\[ \hat V_1 = m_aV_{dc} = 160\ \text{V peak} \]

But the total RMS falls, because the output spends time at zero:

\[ V_{o,rms} = 0.713V_{dc} = 143\ \text{V} \quad\text{against } 200\ \text{V bipolar} \]
\[ THD = \sqrt{\left(\frac{143}{113.1}\right)^2-1} = 77\% \quad\text{against } 146\% \]

Same wanted output, nearly half the unwanted content — before any filtering. The zero state contributes nothing to either the fundamental or the harmonics, so replacing full-amplitude switching with it is pure gain.

And the harmonics move up an octave. Because the two legs switch at different instants, the output changes state twice per carrier period:

\[ \text{lowest harmonic cluster at } 2m_f = 42 \;\Longrightarrow\; 2100\ \text{Hz} \]
\[ \text{the entire } m_f\ \text{cluster at 1050 Hz vanishes} \]

The devices still switch at 1050 Hz — the switching loss is unchanged — but the load sees 2100. This is exactly the trick the two-leg chopper of Set 17 used, and the interleaved buck of Set 18 before it: phase-shifting two switching cells doubles the effective frequency for free.

What the filter gains:

\[ \text{attenuation} \propto f^2: \qquad \left(\frac{2100}{1050}\right)^2 = 4\times\ \text{better for the same filter} \]
\[ \text{or } f_c\ \text{may be doubled} \;\Longrightarrow\; LC\ \text{falls } 4\times \]

A quarter of the filter reactance for the same residual ripple. In the 2 kVA UPS of Problem 6 that is the difference between a 4 mH choke and a 1 mH one.

The third advantage is the voltage step. Bipolar switching swings the output through \(2V_{dc}\) at every transition; unipolar swings only \(V_{dc}\):

PropertyBipolarUnipolar
Output levels2 (\(\pm V_{dc}\))3 (\(\pm V_{dc}\), 0)
Voltage step\(2V_{dc}\) = 400 V\(V_{dc}\) = 200 V
Lowest harmonic1050 Hz2100 Hz
Total RMS200 V143 V
THD before filter146%77%
Filter reactance0.25×
Device switching loss
Control complexitysimplesttwo references

Halving the voltage step halves the \(dv/dt\), which halves the common-mode current into any stray capacitance and halves the stress on motor winding insulation. Set 26 shows why that matters in a drive.

Why bipolar survives. Two situations still favour it:

\[ \text{(i) a half bridge has only one leg — unipolar is not available} \]

And (ii) bipolar switching guarantees that the output voltage can reverse instantly at any modulation index, so the current can be driven either way at every point in the cycle. For a four-quadrant converter that must cross zero current smoothly — the same argument as Set 17, Problem 5 — the simpler scheme can be the right one.

Unipolar switching is free performance. Same devices, same switching frequency, same switching loss, same fundamental — and half the THD, a quarter of the filter, and half the voltage step. The only cost is a second reference waveform, which in a digital controller is one line of code.
Answera\(V_1\) unchanged at 113.1 V rms   b\(V_{o,rms} = 143\ \text{V},\ THD = 77\%\)   c harmonics move to \(2m_f = 2100\ \text{Hz}\)   d filter \(4\times\) smaller, \(dv/dt\) halved
Problem 5ChallengeThe Gap That Distorts

An inverter runs from a 200 V link at \(f_s = 10\) kHz with 2 µs of dead time. Find the voltage error it introduces, its harmonic content, and its severity as a fraction of the fundamental at \(m_a = 0.8\) and at \(m_a = 0.2\). Describe the compensation.

Solution

Why the dead time distorts. Set 7 inserted it to prevent shoot-through: for \(t_d\) at every transition, neither device in a leg is on. What the output does during that gap depends on which way the current is flowing:

Load currentWhich diode conductsOutput during dead timeError
\(i_o > 0\) (out of the leg)lowerclamped to \(-V_{dc}/2\)output too low
\(i_o < 0\) (into the leg)upperclamped to \(+V_{dc}/2\)output too high

The error always opposes the current — it acts like a resistance, but a nonlinear one that does not shrink with the signal.

The magnitude. Each switching period loses \(V_{dc}t_d\) of volt-seconds, and there are \(f_s\) of them per second:

\[ \frac{t_d}{T_s} = \frac{2\ \mu\text{s}}{100\ \mu\text{s}} = 2\% \]
\[ \Delta V = V_{dc}t_df_s = (200)\left(2\times10^{-6}\right)\left(10\times10^{3}\right) = 4.0\ \text{V} \]

Four volts of error, and independent of the modulation index — the same 4 V whether the inverter is producing 160 V or 40.

Its shape is a square wave, because it flips sign when the current does:

\[ v_{err} = \Delta V\cdot\text{sign}\left(i_o\right) \]
\[ \hat V_{err,1} = \frac{4\Delta V}{\pi} = \frac{16}{\pi} = 5.09\ \text{V peak} \]
\[ \hat V_{err,3} = \frac{5.09}{3} = 1.70\ \text{V}, \qquad \hat V_{err,5} = 1.02\ \text{V} \]

So the dead time reintroduces exactly the low-order harmonics that PWM was designed to eliminate — a 3rd, 5th and 7th appear where the spectrum of Problem 3 had none. And because they come from the current's sign, they are worst with a distorted or discontinuous current.

The severity depends entirely on the operating point:

\(m_a\)\(\hat V_1\)Error% of fundamental
1.0200 V5.09 V2.5%
0.8160 V5.09 V3.2%
0.240 V5.09 V12.7%
0.0510 V5.09 V51%

The error is a fixed number of volts against a shrinking signal, so it dominates at low output. In a variable-speed drive that means low speed, where a 12% distortion produces torque ripple, audible noise, and in the worst case a dead band in which the machine will not start at all.

What makes it worse:

\[ \Delta V = V_{dc}t_df_s \;\propto\; V_{dc},\ t_d,\ f_s \]

All three point the wrong way. A higher link voltage, a longer dead time for safety, and a higher switching frequency for a smaller filter each make the distortion worse — so the modern trend towards fast switching at high voltage aggravates it, and fast devices with short dead times are the compensating trend.

Compensation. Since the error is predictable, it can be cancelled:

\[ v_{ref}' = v_{ref}+V_{dc}t_df_s\cdot\text{sign}\left(i_o\right) \]
MethodNote
Feedforward on \(\text{sign}(i_o)\)simple; fails near current zero-crossing
Current-magnitude-dependent correctionsmooths the transition through zero
Closed-loop current controlthe loop rejects it — if fast enough
Shorter \(t_d\) with fast devicesattacks the cause
Wide-bandgap devices\(t_d\) of 100 ns — a twentieth

The second row matters because the sign function is exactly what the compensator cannot know near zero crossing, where noise on the current measurement makes the sign flicker. That is precisely where the current is small and the distortion is proportionally largest — so dead-time compensation is hardest at the point it is most needed.

Dead time trades a shoot-through fault for a fixed voltage error. Two microseconds of safety cost 4 V of output regardless of what the inverter is asked to produce — 2.5% at full modulation and over half at very low output. That is why wide-bandgap devices, which need a tenth of the dead time, improve low-speed drive performance far more than their switching loss alone suggests.
Answera\(\Delta V = 4.0\ \text{V}\)   b\(\hat V_{err,1} = 5.09\ \text{V}\), with 3rd and 5th at 1.70 and 1.02 V   c 3.2% at \(m_a = 0.8\), 12.7% at 0.2
Problem 6ChallengeA 2 kVA UPS

Design a 2 kVA single-phase UPS inverter delivering 230 V, 50 Hz from a 400 V DC link. Choose the modulation index and devices, budget the losses at 10 kHz, design the output filter for 20% inductor ripple and a 1 kHz corner, and compute the efficiency.

Solution

The modulation index:

\[ \hat V_1 = 230\sqrt2 = 325.3\ \text{V} \;\Longrightarrow\; m_a = \frac{325.3}{400} = 0.813 \]

Comfortably inside the linear range, with about 20% of headroom for the link voltage to sag as the battery discharges — which is exactly why 400 V was chosen for a 230 V output rather than something tighter.

The currents:

\[ I_o = \frac{2000}{230} = 8.70\ \text{A rms}, \qquad \hat I_o = 12.3\ \text{A} \]
\[ V_{sw} = 400\ \text{V} \to 650\ \text{V IGBT}, \qquad 12.3\ \text{A peak} \to 25\ \text{A device} \]

A 25 A device for 12.3 A of peak current looks generous, and it is deliberate: a UPS must survive the inrush of whatever is plugged into it, which for a switched-mode load is the capacitor charging current of Set 10.

Conduction loss. Over a sinusoid the average device current is:

\[ I_{avg} \approx \frac{\hat I_o}{\pi} = \frac{12.3}{\pi} = 3.91\ \text{A} \]
\[ P_{cond} = V_{CE}I_{avg}\times4 = (1.8)(3.91)(4) = 28.2\ \text{W} \]

Switching loss, with \(E_{sw} = 2\) mJ at rated current. The energy per switching follows the instantaneous current, whose average over a sinusoid is \(2/\pi\) of the peak:

\[ E_{sw,avg} = \left(2\times10^{-3}\right)\left(\frac{2}{\pi}\right)\left(\frac{12.3}{12}\right) = 1.30\ \text{mJ} \]
\[ P_{sw} = E_{sw,avg}f_s\times4 = \left(1.30\times10^{-3}\right)\left(10\times10^{3}\right)(4) = 52.2\ \text{W} \]

Switching loss is nearly twice the conduction loss — the reverse of the chopper drive in Set 17, and the reason is that an inverter switches at 10 kHz where the chopper switched at 3. Halving the frequency would save 26 W and quadruple the filter.

The loss budget and efficiency:

TermLossShare
Switching52.2 W61%
Conduction (IGBTs)28.2 W33%
Diodes and filter5.0 W6%
Total85.4 W
\[ \eta = \frac{2000}{2000+85.4} = 95.9\% \]

The output filter. Size the inductor for 20% ripple at the worst case:

\[ \Delta I = 0.20(12.3) = 2.46\ \text{A} \]
\[ L = \frac{V_{dc}}{4f_s\Delta I} = \frac{400}{(4)\left(10\times10^{3}\right)(2.46)} = 4.07\ \text{mH} \]

Then the capacitor from the corner frequency:

\[ C = \frac{1}{L\left(2\pi f_c\right)^2} = \frac{1}{\left(4.07\times10^{-3}\right)\left(2\pi\times1000\right)^2} = 6.2\ \mu\text{F} \]

A corner at 1 kHz sits a decade above the fundamental and a decade below the carrier — the standard placement. Note that Problem 4's unipolar switching would put the harmonics at 20 kHz instead of 10, allowing the corner to move to 2 kHz and the inductor to fall to about 1 mH.

What else a UPS inverter must handle:

RequirementDesign response
Non-linear load, crest factor 3rate for 37 A peak, not 12.3
Output regulation ±2%closed voltage loop — Set 23
Short-circuit survivalcycle-by-cycle current limit
Battery sag to 320 V\(m_a\) rises to 1.0 — still linear
Transfer from mains in < 5 mssynchronise phase before transfer
\(<3\%\) output THDfilter of this design

The first row is the one that sizes the hardware. A UPS almost always feeds capacitor-input rectifiers — the very loads of Set 10 — whose crest factor of 3 or more means the inverter must supply 37 A peaks while delivering 8.7 A of RMS. That is why a 2 kVA UPS carries devices that would serve a 6 kW resistive load.

An inverter's switching loss dominates where a converter's conduction loss did. At 10 kHz, 61% of this UPS's loss was switching — against 9% for the 3 kHz chopper of Set 17. Every inverter design is therefore a negotiation between the filter, which wants a high carrier, and the heatsink, which does not.
Answera\(m_a = 0.813\), 650 V / 25 A IGBTs   b\(85.4\ \text{W},\ \eta = 95.9\%\)   c\(L = 4.07\ \text{mH},\ C = 6.2\ \mu\text{F}\)
Formulas

Key Formulas

QuantityRelationNotes
Square wave RMS\(V_{o,rms} = V_{dc}\)Full bridge
Square wave fundamental\(V_1 = \dfrac{4V_{dc}}{\pi\sqrt2} = 0.900V_{dc}\)The ceiling for any scheme
Square wave harmonics\(V_n = V_1/n\), odd\(THD = 48.3\%\)
Half bridgehalf of all the aboveQuarter the power
Quasi-square RMS\(V_{dc}\sqrt{\delta/\pi}\)
Quasi-square harmonics\(V_n = \dfrac{4V_{dc}}{n\pi\sqrt2}\sin\dfrac{n\delta}{2}\)Null when \(n\delta/2 = k\pi\)
Third-harmonic null\(\delta = 120^\circ\)\(THD \to 31.1\%\)
SPWM fundamental\(\hat V_1 = m_aV_{dc}\)Linear to \(m_a = 1\)
Bipolar RMS\(V_{o,rms} = V_{dc}\)Always at \(\pm V_{dc}\)
Unipolar RMS\(\approx 0.713V_{dc}\) at \(m_a = 0.8\)Three levels
Harmonic clustersbipolar \(m_f\); unipolar \(2m_f\)Same switching loss
Why \(m_f\) oddhalf-wave symmetryNo even harmonics, no DC
Filter attenuation\(\left(f_h/f_c\right)^2\)Second-order \(LC\)
Dead-time error\(\Delta V = V_{dc}t_df_s\)Independent of \(m_a\)
Its fundamental\(4\Delta V/\pi\)Plus 3rd, 5th at \(1/n\)
Inverter \(I_{avg}\)\(\hat I_o/\pi\)Per device, sinusoid
Switching energy\(E_{sw}\times\dfrac{2}{\pi}\)Averaged over a sinusoid
Output inductor\(L = \dfrac{V_{dc}}{4f_s\Delta I}\)Worst case
Pitfalls

Common Mistakes

  1. Thinking the fundamental cannot exceed the link voltage. A square wave's fundamental is 255 V peak from a 200 V link — Problem 1.

  2. Using the half bridge's formulas for a full bridge. The full bridge gives twice the output and four times the power — Problem 1.

  3. Assuming quasi-square control is free of a penalty. Spending the angle on nulling the third harmonic fixes the output voltage — Problem 2.

  4. Judging a PWM inverter by its THD. The PWM waveform had three times the square wave's THD and a far better spectrum — Problem 3.

  5. Choosing \(m_f\) even. It admits even harmonics and a DC component, which will saturate an output transformer — Problem 3.

  6. Expecting unipolar switching to cost more switching loss. The devices switch at the same rate; only the load sees \(2m_f\) — Problem 4.

  7. Forgetting that bipolar switching doubles the voltage step. \(2V_{dc}\) per transition, with the \(dv/dt\) and EMI that follow — Problem 4.

  8. Treating dead-time error as proportional to the output. It is a fixed 4 V — 3.2% at \(m_a = 0.8\) and 12.7% at 0.2 — Problem 5.

  9. Compensating dead time with \(\text{sign}(i_o)\) alone. It fails at the current zero crossing, where the distortion is proportionally worst — Problem 5.

  10. Rating a UPS inverter for its RMS output current. Non-linear loads have a crest factor of 3, so the peak requirement is triple — Problem 6.

Looking Ahead

Six problems and the H-bridge of Set 17 has become an inverter without a single component changing. The square wave gave the most fundamental and the worst spectrum; one switching angle bought a third-harmonic null for free; sinusoidal PWM traded 10% of the fundamental for a spectrum with no low-order content at all; and unipolar switching doubled the effective carrier at no cost. Then dead time, inserted in Set 7 purely to protect the devices, put the low-order harmonics back — 12.7% of them at low modulation.

All of it produced one phase. Three of these bridges sharing a DC link produce three phases, and the arithmetic changes in ways that are not obvious: the triplen harmonics that dominated the single-phase spectrum cancel in the line voltages and disappear, the phase voltage acquires a six-step shape it never had before, and a common-mode voltage appears that has nowhere to go except through the load's stray capacitance to earth.

Next: Set 26 — Three-Phase Voltage Source Inverters, where 180° and 120° conduction are compared, the six-step waveform's 31% distortion is derived, third-harmonic injection is shown to raise the usable output by 15.5% without appearing at the load, and the common-mode voltage that drives bearing currents is quantified.