Single-Phase Full-Wave Controlled Bridge Rectifiers

Analysis and Performance Characteristics

Introduction to Single-Phase Controlled Rectifiers

Single-Phase Mid-Point Full Converter

Key Characteristics

  • Average output voltage: \(V_{dc} = \frac{2V_m}{\pi} \cos \alpha\)

  • Average power output: \(P_{av} = V_{dc} \times I_{dc} = \frac{2V_m}{\pi} \cos \alpha \times I_{dc}\)

  • Peak inverse voltage (PIV): Each thyristor withstands \(2V_m\)

  • Maximum power output: 7643.31 W at \(\alpha = 0°\) and \(I_{dc} = 50\) A

Circuit Features

  • Requires center-tap transformer

  • Lower transformer utilization

  • Higher PIV requirements

Single-Phase Bridge Converter

Key Characteristics

  • Peak inverse voltage (PIV): Each thyristor withstands \(V_m\)

  • Transformer requirement: No center-tap needed, better transformer utilization

  • Average output voltage: \(V_{dc} = \frac{2V_m}{\pi} \cos \alpha\)

  • Maximum power output: 15286.624 W at \(\alpha = 0°\) and \(I_{dc} = 50\) A

  • Advantage: Same power rating as mid-point converter but with lower PIV requirements

Comparison

Bridge converter can operate at maximum voltage of 480 V compared to mid-point converter’s limitations.

Single-Phase Full-Wave Controlled Bridge Rectifier

Overview and Applications

Industrial Importance

Extensively used in DC motor drives, battery charging, and electrochemical processes

Capabilities

  • Provides unidirectional current

  • Both positive and negative average voltage

  • Four-quadrant operation: rectifier and inverter modes

  • Continuous current capability with inductive loads

Limitations

  • Four SCRs with complex gate drive

  • Higher harmonic content

  • Poor input power factor at large firing angles

  • Complex control circuitry

Classification of Bridge Rectifiers

Classification of single-phase controlled bridge rectifier
Classification of single-phase controlled bridge rectifier

Key Differences

Half Controlled: Two SCRs + Two Diodes (Unidirectional power flow)
Full Controlled: Four SCRs (Bidirectional power flow)

Single-Phase Fully Controlled Bridge Rectifier with R Load

Single-Phase Fully Controlled Bridge Rectifier with R Load

Circuit Features

  • Consists of four thyristors in bridge configuration with resistive load

  • Diagonally paired SCRs (\(T_1\), \(T_2\) and \(T_3\), \(T_4\)) conduct alternately

  • Natural commutation at zero current crossings

  • Conduction angle: \(\pi - \alpha\) for each pair

Single-phase full-wave controlled bridge rectifier with R load
Single-phase full-wave controlled bridge rectifier with R load

Operating Principle

  • Positive half cycle (\(0 < \omega t < \pi\)): SCRs \(T_1\) and \(T_2\) triggered at \(\omega t = \alpha\)

  • Negative half cycle (\(\pi < \omega t < 2\pi\)): SCRs \(T_3\) and \(T_4\) triggered at \(\omega t = \pi + \alpha\)

  • Load voltage follows input voltage magnitude when SCRs conduct

Waveforms of a Single-phase full-wave controlled bridge rectifier with R load
Waveforms of a Single-phase full-wave controlled bridge rectifier with R load

Performance Analysis - Resistive Load

Key Parameters

  • Average output voltage:

    \(V_{dc} = \frac{2\sqrt{2}V}{\pi} \cos \alpha\)

  • Average load current:

    \(I_{dc} = \frac{V_{dc}}{R} = \frac{2\sqrt{2}V}{\pi R} \cos \alpha\)

  • RMS output voltage:

    \(V_{rms} = V\sqrt{\frac{\pi - \alpha + \frac{1}{2}\sin(2\alpha)}{\pi}}\)

  • Form factor: \(FF = \frac{V_{rms}}{V_{dc}}\), Ripple factor: \(RF = \sqrt{FF^2 - 1}\)

Single-Phase Fully Controlled Bridge Rectifier with RL Load

Single-Phase Fully Controlled Bridge Rectifier with RL Load

Circuit Behavior

  • Inductance causes current to lag voltage

  • Can operate in continuous or discontinuous conduction mode

  • Boundary depends on \(L\), \(R\), and firing angle \(\alpha\)

  • Critical inductance determines mode transition

Single-phase full-wave controlled bridge rectifier with RL load
Single-phase full-wave controlled bridge rectifier with RL load

Mode Determination

  • Continuous mode: \(L > L_{critical}\) or high load inertia

  • Discontinuous mode: \(L < L_{critical}\) and light loads

  • Time constant \(\tau = \frac{L}{R}\) influences current decay

Continuous Conduction Mode Analysis

Performance Equations - Continuous Current

  • Average output voltage:

    \(V_{dc} = \frac{2\sqrt{2}V}{\pi} \cos \alpha\)

  • Average load current:

    \(I_{dc} = \frac{V_{dc}}{R} = \frac{2\sqrt{2}V}{\pi R} \cos \alpha\)

  • RMS output voltage:

    \(V_{rms} = V\sqrt{\frac{\pi + \alpha}{\pi}}\) (for highly inductive load)

  • Form factor: \(FF = \sqrt{\frac{\pi + \alpha}{\pi}} \times \frac{\pi}{2\cos \alpha}\)

The voltage and current waveforms for continuous load current in single-phase full-wave controlled bridge rectifier with RL load
The voltage and current waveforms for continuous load current in single-phase full-wave controlled bridge rectifier with RL load

Discontinuous Conduction Mode Analysis

Performance Equations - Discontinuous Current

  • Average output voltage:

    \(V_{dc} = \frac{\sqrt{2}V}{\pi} (\cos \alpha - \cos \beta)\)

  • Average load current:

    \(I_{dc} = \frac{V_{dc}}{R} = \frac{\sqrt{2}V}{\pi R} (\cos \alpha - \cos \beta)\)

  • RMS output voltage:

    \(V_{rms} = V\sqrt{\frac{1}{2\pi}[(\beta - \alpha) + \frac{1}{2}(\sin 2\beta - \sin 2\alpha)]}\)

  • Extinction angle \(\beta\): Determined by \(i(\beta) = 0\) condition

The voltage and current waveforms for discontinuous load current in single-phase full-wave controlled bridge rectifier with RL load
The voltage and current waveforms for discontinuous load current in single-phase full-wave controlled bridge rectifier with RL load

Single-Phase Fully Controlled Bridge Rectifier with Free Wheeling Diode

Single-Phase Fully Controlled Bridge Rectifier with Free Wheeling Diode

Circuit Enhancement

  • Free wheeling diode \(D_f\) connected across the load

  • Conducts when load voltage attempts to reverse

  • Clamps minimum load voltage to zero

  • Prevents inverter mode operation (\(V_{dc} \geq 0\) always)

Single-phase full-wave controlled bridge rectifier with RL load and free wheeling diode \(D_f\)
Single-phase full-wave controlled bridge rectifier with RL load and free wheeling diode \(D_f\)

Advantages

  • Reduces current ripple significantly

  • Improves load current continuity

  • Better transformer utilization factor

  • Reduced harmonic distortion in load current

  • Enhanced system reliability

Performance with Free Wheeling Diode

Modified Performance Equations

  • Average output voltage (\(0 \leq \alpha \leq \pi/2\)):

    \(V_{dc} = \frac{\sqrt{2}V}{\pi}(1 + \cos \alpha)\)

  • Average output voltage (\(\pi/2 \leq \alpha \leq \pi\)):

    \(V_{dc} = 0\) (Free wheeling diode conducts continuously)

  • Input displacement factor:

    \(DF = \cos \alpha\)

  • Power factor improvement: Better than without free wheeling diode

The voltage and current waveforms for continuous/discontinuous load current with free wheeling diode
The voltage and current waveforms for continuous/discontinuous load current with free wheeling diode

Single-Phase Full-Wave Controlled Bridge Rectifier with RLE Load

Single-Phase Full-Wave Controlled Bridge Rectifier with RLE Load

Primary application

DC motor speed control

R: Armature resistance, L: Armature inductance, E: Back EMF

Single-phase full-wave controlled bridge rectifier with RLE load
Single-phase full-wave controlled bridge rectifier with RLE load

Circuit Equation

\(\sqrt{2}V\sin\omega t = L\frac{di}{dt} + Ri + E\)

where \(\sqrt{2}V\sin\omega t\) is the supply voltage during conduction periods

Operating Conditions

  • SCRs conduct only when \(v_s > E\) (motor back EMF)

  • Minimum firing angle: \(\alpha_{min} = \sin^{-1}\left(\frac{E}{\sqrt{2}V}\right)\)

  • For \(\alpha < \alpha_{min}\): No conduction possible

Discontinuous Current Analysis - RLE Load

Current Expression

For \(\alpha \leq \omega t \leq \beta\) (extinction angle):

\(i(t) = \frac{\sqrt{2}V}{Z}[\sin(\omega t - \phi) - \sin(\alpha - \phi)e^{-\frac{R(\omega t - \alpha)}{\omega L}}] - \frac{E}{R}[1 - e^{-\frac{R(\omega t - \alpha)}{\omega L}}]\)

where: \(Z = \sqrt{R^2 + (\omega L)^2}\), \(\phi = \tan^{-1}\left(\frac{\omega L}{R}\right)\)

Key Parameters

  • Average voltage: \(V_{dc} = \frac{\sqrt{2}V}{\pi}[(\cos \alpha - \cos \beta) + \sin\theta(\pi - \beta + \alpha)]\)

  • Average current: \(I_{dc} = \frac{V_{dc} - E}{R}\)

  • Boundary condition: Current extinction when \(i(\beta) = 0\)

Voltage and current waveforms for discontinuous mode operation with RLE load
Voltage and current waveforms for discontinuous mode operation with RLE load

Continuous Current Analysis - RLE Load

Steady-State Operation

  • Periodic boundary condition: \(i(\alpha) = i(\pi + \alpha)\)

  • Average output voltage: \(V_{dc} = \frac{2\sqrt{2}V}{\pi} \cos \alpha\)

  • Average current: \(I_{dc} = \frac{V_{dc} - E}{R}\)

Current Expression

\(i(t) = \frac{\sqrt{2}V}{Z}[\sin(\omega t - \phi) - K] - \frac{E}{\cos\phi}\)

where \(K\) is determined from periodic boundary condition

Motor Operation

  • Motoring mode (\(V_{dc} > E\)): Power delivered to motor

  • Regenerative braking (\(V_{dc} < E\)): Power returned to supply

  • Speed control through firing angle adjustment

Voltage and current waveforms for continuous mode operation with RLE load
Voltage and current waveforms for continuous mode operation with RLE load

Boundary Between Continuous and Discontinuous Conduction

Boundary Conditions

  • Transition occurs when current just touches zero

  • Depends on circuit parameters: \(R\), \(L\), \(E\), and firing angle \(\alpha\)

  • Critical inductance concept applies

Design Considerations

  • Higher inductance favors continuous conduction

  • Lower back EMF increases conduction angle

  • Firing angle affects boundary significantly

  • Load characteristics determine operating mode

Boundary between continuous and discontinuous conduction
Boundary between continuous and discontinuous conduction

Inverter Mode Operation

Four-Quadrant Operation

Rectifier Mode (\(0° \leq \alpha < 90°\))

  • \(V_{dc} > 0\) (positive average voltage)

  • Power flow: AC \(\rightarrow\) DC

  • \(P = V_{dc}I_{dc} > 0\)

  • Forward motoring operation

Inverter Mode (\(90° < \alpha \leq 180°\))

  • \(V_{dc} < 0\) (negative average voltage)

  • Power flow: DC \(\rightarrow\) AC

  • \(P = V_{dc}I_{dc} < 0\)

  • Regenerative braking operation

Key Design Insight

The firing angle \(\alpha\) controls both magnitude and polarity of average output voltage, enabling seamless transition between motoring and regenerative braking.

Voltage and current waveforms in inverter mode operation with continuous conduction
Voltage and current waveforms in inverter mode operation with continuous conduction

Harmonic Analysis and Power Quality

Input Current Harmonics

Fourier Series Analysis

For continuous conduction with highly inductive load:

\(i_s(t) = \frac{4I_{dc}}{\pi} \left[\cos\omega t - \frac{1}{5}\cos 5\omega t + \frac{1}{7}\cos 7\omega t - \frac{1}{11}\cos 11\omega t + \cdots\right]\)

Harmonic Components

  • Input current contains only odd harmonics

  • Fundamental component: \(I_1 = \frac{4I_{dc}}{\pi}\)

  • Fifth harmonic: \(I_5 = \frac{4I_{dc}}{5\pi}\)

  • Seventh harmonic: \(I_7 = \frac{4I_{dc}}{7\pi}\)

Voltage and current waveforms for single-phase full-wave controlled bridge rectifier at high inductive load
Voltage and current waveforms for single-phase full-wave controlled bridge rectifier at high inductive load

Power Quality Metrics

Key Performance Indicators

  • Total harmonic distortion (THD):

    \(THD = \sqrt{\left(\frac{I_{rms}}{I_1}\right)^2 - 1} = \frac{\sqrt{\pi^2 - 8}}{\sqrt{8}} = 48.34\%\)

  • Displacement power factor: \(DPF = \cos\alpha\)

  • Current distortion factor: \(CDF = \frac{I_1}{I_{rms}} = \frac{2\sqrt{2}}{\pi}\)

  • Input power factor: \(PF = CDF \times DPF = \frac{2\sqrt{2}}{\pi}\cos\alpha = 0.9\cos\alpha\)

Power Calculations

  • Active power: \(P = V \times \frac{2\sqrt{2}I_{dc}}{\pi} \times \cos\alpha\)

  • Reactive power: \(Q = V \times \frac{2\sqrt{2}I_{dc}}{\pi} \times \sin\alpha\)

Comprehensive Performance Summary

Parameter R Load RL Load (Cont.) RLE Load
Average Voltage \(\frac{2\sqrt{2}V}{\pi} \cos \alpha\) \(\frac{2\sqrt{2}V}{\pi} \cos \alpha\) \(\frac{2\sqrt{2}V}{\pi} \cos \alpha\)
Conduction Angle \(\pi - \alpha\) \(\pi\) Variable
Power Factor \(\frac{2\sqrt{2}}{\pi} \cos \alpha\) \(\frac{2\sqrt{2}}{\pi} \cos \alpha\) \(\frac{2\sqrt{2}}{\pi} \cos \alpha\)
Current Ripple High Low Very Low
THD Variable 48.34% 48.34%
Applications Heating Filtering Motor Drives

Design Guidelines

  • Select firing angle based on required output voltage and power flow direction

  • Use free wheeling diode for improved performance (rectifier mode only)

  • Consider harmonic filters for power quality improvement

  • Ensure adequate SCR current and voltage ratings with safety margins

Comparison and Design Considerations

Converter Topology Comparison

Parameter Mid-Point Bridge Bridge + FWD
Transformer Center-tap Normal Normal
PIV Rating \(2V_m\) \(V_m\) \(V_m\)
No. of SCRs 2 4 4 + 1 Diode
Max Power (50A) 7643.31 W 15286.6 W 15286.6 W
Inverter Mode Yes Yes No
Current Ripple Medium Medium Low

Selection Criteria

  • Cost vs. Performance: Bridge offers better utilization

  • Power Rating: Higher power applications favor bridge topology

  • Ripple Requirements: Free wheeling diode reduces ripple

  • Bidirectional Power: Full bridge required for inverter operation

Conclusions

Key Takeaways

  • Single-phase controlled bridge rectifiers offer versatile AC-DC conversion

  • Firing angle control enables output voltage regulation and power flow control

  • Load characteristics significantly influence converter performance

  • Four-quadrant operation capability makes them ideal for motor drive applications

  • Trade-offs exist between control flexibility and power quality

Performance Insights

  • Bridge topology offers better transformer utilization than mid-point

  • Free wheeling diode improves current continuity but prevents inverter operation

  • RLE load analysis is crucial for DC motor drive applications

  • Harmonic content increases with firing angle delay