DC Machine Fundamentals
DC Machine Basic Equations
EMF Equation
Torque Equation
Power Relations
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Mechanical Power: \(P_{mech} = T\omega = EI_a\)
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For lap winding: \(A = P\), For wave winding: \(A = 2\)
Armature Reaction
Definition
Effect of armature current on main field flux distribution
Effects
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Cross-magnetizing: Shifts magnetic neutral axis
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Demagnetizing: Reduces main field flux (when brushes shifted)
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Magnetizing: Increases main field flux (rare case)
Compensation Methods
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Interpoles: Eliminate reactance voltage
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Compensating windings: Cancel armature reaction
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Brush shifting: Temporary solution
DC Generator Analysis
DC Generator Types & Characteristics
Classification by Excitation
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Separately Excited: \(V_t = E - I_a R_a\)
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Self Excited: Series, Shunt, Compound
Load Characteristics
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Separately Excited: Drooping (due to \(I_a R_a\) drop)
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Series: Rising initially, then drooping
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Shunt: Slightly drooping
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Compound: Flat, over-compound, or under-compound
Voltage Regulation
Shunt Generator Analysis
Critical Field Resistance
Condition for Self-Excitation
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Residual magnetism must exist
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\(R_f < R_{cr}\) (field resistance < critical resistance)
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Field connections must aid residual flux
Maximum Power Condition
For shunt generator: \(R_L = \dfrac{E}{2I_a} - R_a\)
Series Generator & Compound Generator
Series Generator
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\(I_f = I_a = I_L\)
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Poor voltage regulation
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Used for special applications (welding, constant current)
Compound Generator
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Cumulative: Series field aids shunt field
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Differential: Series field opposes shunt field
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Level compound: \(V_{NL} = V_{FL}\)
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Over compound: \(V_{FL} > V_{NL}\)
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Under compound: \(V_{FL} < V_{NL}\)
Compounding Ratio
DC Motor Analysis
DC Motor Fundamentals
Voltage Equation
Speed Equation
Power Relations
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Input power: \(P_{in} = V_t I_L\)
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Mechanical power: \(P_{mech} = E_b I_a = T\omega\)
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Copper losses: \(P_{cu} = I_a^2 R_a + I_f^2 R_f\)
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Efficiency: \(\eta = \dfrac{P_{out}}{P_{in}} = \dfrac{E_b I_a - P_{rot}}{V_t I_L}\)
DC Shunt Motor
Characteristics
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Speed approximately constant (good speed regulation)
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\(T \propto I_a\) (since \(\phi\) is constant)
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Starting torque moderate
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No-load speed finite
Speed Regulation
Applications
Lathes, fans, pumps, machine tools (constant speed applications)
DC Series Motor
Characteristics
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\(T \propto I_a^2\) (unsaturated region)
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High starting torque
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Speed varies widely with load
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Dangerous at no-load (speed \(\rightarrow \infty\))
Speed-Torque Relation
Applications
Traction motors, cranes, hoists, electric vehicles (high starting torque needed)
DC Compound Motor
Cumulative Compound
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Series field aids shunt field
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High starting torque + reasonable speed regulation
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Most common type of compound motor
Differential Compound
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Series field opposes shunt field
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Speed increases with load (unstable)
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Rarely used
Applications
Elevators, compressors, rolling mills (variable torque with good speed control)
Speed Control Methods
Speed Control Methods
From Speed Equation: \(N = \dfrac{V_t - I_a R_a}{K\phi}\)
Three methods of speed control:
1. Flux Control (Field Control)
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Vary field current \(I_f\) using rheostat
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Speed above rated speed
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Constant torque operation
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Most economical method
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Speed range: 1:3 or 1:4
2. Armature Voltage Control
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Vary armature voltage (Ward-Leonard, chopper, controlled rectifier)
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Speed below rated speed
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Constant torque operation
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Smooth control, good efficiency
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Speed range: 1:10 or higher
3. Armature Resistance Control
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Add external resistance in armature circuit
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Speed below rated speed
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Poor efficiency (high \(I^2R\) losses)
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Used for temporary speed reduction
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Step-wise control
Ward-Leonard System
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Motor-generator set for voltage control
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Smooth speed control from zero to rated
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High initial cost but excellent performance
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Used in elevators, rolling mills
Chopper Control
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Electronic switching for DC voltage control
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High efficiency, compact
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Used in modern DC drives
Motor Starting
DC Motor Starting
Need for Starter
At starting: \(N = 0\), \(E_b = 0\), \(I_a = \dfrac{V_t}{R_a}\) (very high)
Types of Starters
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3-point starter: For shunt motors
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4-point starter: For shunt motors (improved)
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Series starter: For series motors
Starting Methods
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Resistance starting: Most common
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Voltage starting: Reduce applied voltage
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Current limiting: Electronic control
Protection Features
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No-volt protection (NVP)
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Overload protection (OLP)
Testing & Efficiency
DC Machine Testing
No-Load Test
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Motor runs at no-load
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Determines: rotational losses, \(I_0\), \(N_0\)
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\(P_{rot} = V_t I_0 - I_0^2 R_a\)
Blocked Rotor Test
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Rotor blocked, reduced voltage applied
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Determines: \(R_a\), short-circuit characteristics
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\(R_a = \dfrac{V_{br}}{I_{br}}\) (approximately)
Swinburne’s Test
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No-load test on shunt machine
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Predicts efficiency at any load
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Assumption: rotational losses constant
Efficiency Calculations
Losses in DC Machines
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Copper losses: \(I_a^2 R_a + I_f^2 R_f\)
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Iron losses: Hysteresis + Eddy current
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Mechanical losses: Friction + Windage
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Brush losses: Brush contact drop
Efficiency Methods
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Direct method: \(\eta = \dfrac{P_{out}}{P_{in}}\)
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Indirect method: \(\eta = \dfrac{P_{in} - \text{Losses}}{P_{in}}\)
Condition for Maximum Efficiency
Variable losses = Constant losses
Important GATE Concepts
Key Formulas for GATE
Fundamental Equations
Power & Efficiency
Speed Control Relations
Motor-Generator Comparison
Parameter | Generator | Motor |
---|---|---|
EMF relation | \(E = V_t + I_a R_a\) | \(E_b = V_t - I_a R_a\) |
Power flow | Mechanical \(\rightarrow\) Electrical | Electrical \(\rightarrow\) Mechanical |
Current (shunt) | \(I_a = I_L + I_f\) | \(I_a = I_L - I_f\) |
Torque | Input (prime mover) | Output (to load) |
Speed control | Usually constant | Variable |
GATE Tip
Same machine can work as motor or generator. Direction of current and relative values of \(V_t\) and \(E\) determine the mode.
Problem-Solving Strategy for GATE
Step-by-Step Approach
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Identify machine type (series, shunt, compound)
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Draw equivalent circuit
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Apply appropriate voltage equation
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Use EMF and torque equations
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Calculate power and efficiency
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Check units and reasonableness
Common GATE Question Types
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EMF, torque, and power calculations
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Speed control and regulation
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Efficiency and losses
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Motor starting analysis
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Generator load characteristics
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Compound generator degree of compounding
Quick Review & Memory Tips
Key Points to Remember
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Series motor: High starting torque, variable speed, \(T \propto I_a^2\)
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Shunt motor: Constant speed, \(T \propto I_a\), good regulation
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Speed control: Flux control (above rated), voltage control (below rated)
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Efficiency: Maximum when variable losses = constant losses
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Armature reaction: Cross-magnetizing effect, use interpoles
GATE Success Tips
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Always start with equivalent circuit
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Check direction of current flow
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Remember sign conventions for motor vs generator
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Practice numerical problems extensively
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Understand physical meaning of equations