Set 43 — Testing of Single-Phase Induction Motors
The equivalent circuit of Set 42 is useless until its five parameters exist, and no manufacturer supplies them. They come from the same pair of tests used on the transformer and the three-phase machine, but with two single-phase complications: the auxiliary winding must be disconnected so that only the main winding is measured, and the no-load reading refuses to lose its backward-field term because the backward slip is 2, not 0.
The set works through both tests on three machines, adds an auxiliary-winding test that fixes the turns ratio, and finishes with the multi-voltage no-load run that separates friction and windage from core loss by extrapolating to zero flux. Throughout, the discipline is to take resistance from the wattmeter and reactance from the impedance triangle, never the other way round.
Both tests are run on the main winding with the auxiliary winding open. Otherwise the readings describe two windings in parallel and no parameter can be separated. If the auxiliary winding is to be characterised, it is tested on its own with the main winding open.
The blocked-rotor test is taken at reduced voltage with the rotor locked. At \(s=1\) the two branch resistances are equal, so the magnetising branch may be ignored and the machine is a simple series impedance:
\[ Z_{BR} = \frac{V_{BR}}{I_{BR}}, \qquad R_{BR} = \frac{P_{BR}}{I_{BR}^2}, \qquad X_{BR} = \sqrt{Z_{BR}^2-R_{BR}^2} \]The blocked-rotor test separates rotor from stator:
\[ R_2' = R_{BR} - R_{1m}, \qquad X_{1m} = X_2' = \tfrac12X_{BR} \]The equal split of leakage reactance is the standard assumption; \(R_{1m}\) is measured separately with d.c.
The no-load test is taken at rated voltage with the shaft free, where \(s\approx0\). The forward branch becomes almost purely \(j\tfrac12X_m\), while the backward branch does not vanish — at \(2-s\approx2\) it contributes \(\tfrac14R_2' + j\tfrac12X_2'\):
\[ X_0 = X_{1m} + \tfrac12X_m + \tfrac12X_2' \;\Longrightarrow\; X_m = 2\left(X_0 - X_{1m} - \tfrac12X_2'\right) \]The no-load input less the copper loss is the rotational loss, and the copper term carries that same backward-branch resistance:
\[ P_{rot} = P_0 - I_0^2\left(R_{1m} + \tfrac14R_2'\right) = P_{core} + P_{fw} \]Core loss and friction-and-windage separate by their voltage dependence. Repeat the no-load test at several reduced voltages: core loss follows \(V^2\), friction and windage does not change while the speed holds up, so a plot of \(P_{rot}\) against \(V^2\) is a straight line whose intercept at \(V=0\) is \(P_{fw}\).
The auxiliary winding is referred to the main winding by a turns ratio obtained from its own blocked-rotor test:
\[ R_{BR,a} = R_a + a^2R_2' \;\Longrightarrow\; a = \sqrt{\frac{R_{BR,a}-R_a}{R_2'}} \]
A 220 V single-phase induction motor gave the following test results, the starting winding being open during the blocked-rotor test:
| Test | Voltage | Current | Power |
|---|---|---|---|
| Blocked rotor | 120 V | 9.6 A | 460 W |
| No load | 220 V | 4.6 A | 125 W |
The stator main-winding resistance is 1.5 Ω. Determine the equivalent-circuit parameters and the rotational loss.
Start with the blocked-rotor test, because it alone fixes the rotor parameters. At standstill the forward and backward branch resistances are both \(R_2'/2\), so they add to \(R_2'\) and the magnetising branch, being much the larger impedance, can be dropped:
Split the two blocked-rotor quantities. The resistance splits by subtraction because \(R_{1m}\) was measured with d.c.; the reactance splits by the usual equal-share assumption:
Now the no-load test, which supplies the magnetising reactance. Work through the power factor:
Extract \(X_m\) from \(X_0\). At no load the slip is nearly zero, so \(R_2'/2s\to\infty\) and the forward branch is effectively \(j\tfrac12X_m\); the backward branch, however, is at \(2-s\approx2\) and still contributes \(j\tfrac12X_2'\):
Ignoring the backward branch here would give 83.5 Ω, about 7% high. The backward field is small at no load but it is not zero.
The rotational loss is what remains of the no-load input after the copper loss. The copper term includes the backward branch resistance \(R_2'/2(2-s) \approx R_2'/4\):
This 74.8 W is the sum of core loss and friction and windage. A single no-load reading cannot separate them; Problem 5 shows the test that can.
Collect the equivalent circuit:
| Parameter | Value | Test that gave it |
|---|---|---|
| \(R_{1m}\) | 1.5 Ω | d.c. measurement |
| \(R_2'\) | 3.49 Ω | Blocked rotor, by subtraction |
| \(X_{1m} = X_2'\) | 5.73 Ω each | Blocked rotor, equal split |
| \(X_m\) | 77.7 Ω | No load |
| \(P_{rot}\) | 74.8 W | No load, after copper loss |
A 115 V, 60 Hz single-phase split-phase induction motor gave the following test data:
| Test | Voltage (V) | Current (A) | Power (W) |
|---|---|---|---|
| No load, auxiliary winding open | 115 | 3.20 | 55.17 |
| Blocked rotor, auxiliary winding open | 25 | 3.72 | 86.23 |
| Blocked rotor, main winding open | 121 | 1.20 | 145.35 |
The main-winding resistance is 2.5 Ω and the auxiliary-winding resistance is 100 Ω. Determine the equivalent-circuit parameters of the motor, including the turns ratio of the auxiliary winding.
Blocked-rotor test on the main winding. This is the test that fixes the rotor, so it comes first:
No-load test on the main winding:
The magnetising reactance. Collecting the no-load reactances in terms of the blocked-rotor value, \(X_1+\tfrac12X_2' = \tfrac12X_{bm}+\tfrac14X_{bm} = 0.75X_{bm}\):
The factor of 2 multiplies the whole bracket, because \(\tfrac12X_m\) is what appears in the circuit. Applying it only to \(X_{nL}\) would give 69.17 Ω.
The rotational loss from the no-load input:
Blocked-rotor test on the auxiliary winding, with the main winding open. Only the auxiliary branch is energised, so the reading gives its own impedance:
The two are equal to within the precision of the readings, so \(X_{ba}\approx0\): the auxiliary winding of a split-phase motor is deliberately wound with fine wire and few turns, making it nearly a pure resistance at standstill. That is the whole basis of the phase split.
Refer the auxiliary winding to the main winding. The measured resistance is the winding's own resistance plus the rotor resistance seen through the turns ratio \(a = N_a/N_m\):
The auxiliary winding is equivalent to half the effective turns of the main winding, which is consistent with its being a high-resistance, low-reactance starting winding rather than a running winding.
A 230 V, 50 Hz, 4-pole single-phase split-phase induction motor, tested with the auxiliary winding open, gave
| Test | Voltage | Current | Power |
|---|---|---|---|
| No load | 230 V | 6.4 A | 220 W |
| Blocked rotor | 82.5 V | 9.3 A | 500 W |
The main-winding resistance is 2.5 Ω. Determine the rotor resistance referred to the stator, and go on to find the leakage and magnetising reactances and the rotational loss.
Impedance under blocked-rotor conditions:
Resistance under blocked-rotor conditions, taken from the wattmeter and the current, not from the impedance:
The rotor resistance is the difference. At standstill the forward and backward halves of the rotor resistance add up to the whole of \(R_2'\), so only the stator part has to be removed:
The leakage reactances follow from the same test:
The no-load data, so far unused, gives the magnetising reactance and the rotational loss:
A 230 V, 50 Hz, 4-pole single-phase induction motor is tested with the auxiliary winding disconnected and gives
| Test | Voltage | Current | Power |
|---|---|---|---|
| Blocked rotor | 100 V | 8.0 A | 480 W |
| No load | 230 V | 5.0 A | 180 W |
A d.c. measurement gives a main-winding resistance of 2.4 Ω. Determine
- the blocked-rotor impedance, resistance and reactance
- the rotor resistance and the two leakage reactances
- the magnetising reactance
- the rotational loss and the no-load power factor.
(a) The blocked-rotor triangle:
A blocked-rotor power factor of \(7.5/12.5 = 0.6\), which is typical: at standstill the machine is dominated by leakage reactance.
(b) Separate stator from rotor:
(c) The no-load reactance, then the magnetising reactance:
(d) The rotational loss and the no-load power factor:
Note that of the 180 W drawn at no load, more than half is copper loss — 91.9 W — and a good part of that belongs to the backward field, which is still turning at nearly twice synchronous speed relative to the rotor.
Sanity check on the whole set. Feed the parameters back into the equivalent circuit at \(s=1\): the two branch resistances are \(5.1/2 = 2.55\ \Omega\) each, giving \(2.4+2.55+2.55 = 7.5\ \Omega\) — the measured \(R_e\), as it must be. The parameters are self-consistent.
The motor of Problem 4 — for which \(R_{1m} = 2.4\ \Omega\) and \(R_2' = 5.1\ \Omega\) — is run uncoupled on its main winding at a succession of reduced voltages, the speed remaining close to synchronous throughout. The readings are
| Applied voltage \(V\) (V) | Current \(I_0\) (A) | Input power \(P_0\) (W) |
|---|---|---|
| 230 | 5.00 | 180.0 |
| 200 | 4.35 | 145.9 |
| 170 | 3.70 | 116.6 |
| 140 | 3.04 | 91.8 |
| 115 | 2.50 | 75.0 |
Separate the friction and windage loss from the core loss, and state the core loss at rated voltage.
The principle of the test. The no-load input contains three things: copper loss, core loss and friction-and-windage. Copper loss can be calculated at each point; core loss is proportional to the square of the flux and therefore to \(V^2\); friction and windage depends only on speed, which barely changes because the machine stays close to synchronism at every voltage. So
A straight line in \(V^2\) whose intercept is what we want: friction and windage is the loss that survives when the flux is taken to zero.
The effective no-load resistance is the same at every point:
Strip the copper loss out of each reading:
| \(V\) (V) | \(V^2\) (V²) | \(I_0\) (A) | \(P_0\) (W) | \(I_0^2\times3.675\) (W) | \(P_{rot}\) (W) |
|---|---|---|---|---|---|
| 230 | 52 900 | 5.00 | 180.0 | 91.9 | 88.1 |
| 200 | 40 000 | 4.35 | 145.9 | 69.5 | 76.4 |
| 170 | 28 900 | 3.70 | 116.6 | 50.3 | 66.3 |
| 140 | 19 600 | 3.04 | 91.8 | 34.0 | 57.8 |
| 115 | 13 225 | 2.50 | 75.0 | 23.0 | 52.0 |
The top row reproduces Problem 4's 88.1 W, as it should — the rated-voltage point is the same test.
Fit the straight line. Taking the first and last rows, which are furthest apart and so give the best-conditioned slope:
Every intermediate row agrees: at 170 V, for instance, \(kV^2 = 26.3\) W and \(66.3-26.3 = 40.0\) W. The points really do lie on a line, which is the evidence that the model is right.
The core loss at rated voltage is then the remainder of the rated-voltage rotational loss:
Why the separation matters. Friction and windage is a constant drag that must be subtracted from gross mechanical power at every load, whereas core loss varies with the applied voltage and is properly charged to the electrical side. Lumping them together, as a single no-load reading forces you to do, makes any efficiency calculation at reduced voltage wrong — and it hides a worn bearing, which shows up as a rising intercept while the slope stays put.
Key Formulas
| Quantity | Relation | Notes |
|---|---|---|
| Blocked-rotor impedance | \(Z_e = V_{BR}/I_{BR}\) | Auxiliary winding open — Problems 1–4 |
| Blocked-rotor resistance | \(R_e = P_{BR}/I_{BR}^2\) | From the wattmeter, never from \(Z_e\) — Problem 3 |
| Blocked-rotor reactance | \(X_e = \sqrt{Z_e^2-R_e^2}\) | Problems 1–4 |
| Rotor resistance | \(R_2' = R_e - R_{1m}\) | The two halves add to \(R_2'\) at \(s=1\) |
| Leakage split | \(X_{1m} = X_2' = \tfrac12X_e\) | Standard assumption — Problems 1–4 |
| No-load impedance | \(Z_0 = V_0/I_0,\quad \cos\phi_0 = P_0/(V_0I_0)\) | 0.157 — Problem 4 |
| No-load reactance | \(X_0 = Z_0\sin\phi_0 = \sqrt{Z_0^2-R_0^2}\) | Problems 1, 4 |
| Magnetising reactance | \(X_m = 2\left(X_0-X_{1m}-\tfrac12X_2'\right)\) | Equivalently \(2\left(X_0-0.75X_e\right)\) — Problem 2 |
| Rotational loss | \(P_{rot} = P_0 - I_0^2\left(R_{1m}+\tfrac14R_2'\right)\) | Core plus friction and windage — Problems 1–4 |
| Backward branch at no load | \(\dfrac{R_2'}{2(2-s)}\to\dfrac{R_2'}{4},\quad \dfrac{X_2'}{2}\) | Does not vanish as \(s\to0\) |
| Loss separation | \(P_{rot} = kV^2 + P_{fw}\) | Straight line in \(V^2\) — Problem 5 |
| Friction and windage | \(P_{fw} = \) intercept at \(V=0\) | 40.0 W — Problem 5 |
| Core loss at rated voltage | \(P_{core} = kV_{rated}^2\) | 48.1 W — Problem 5 |
| Auxiliary blocked-rotor test | \(R_{BR,a} = R_a + a^2R_2'\) | Main winding open — Problem 2 |
| Auxiliary turns ratio | \(a = \sqrt{\left(R_{BR,a}-R_a\right)/R_2'}\) | 0.50 — Problem 2 |
Common Mistakes
Leaving the auxiliary winding connected during the test. Every reading on this page is taken with one winding open; with both connected the measurement describes a parallel pair and no parameter can be separated — Problems 1, 2 and 3.
Using \(Z_{BR}\) where \(R_{BR}\) is meant. The blocked-rotor power factor is 0.6–0.65, so the two differ badly. In Problem 3 the error turns \(R_2' = 3.28\ \Omega\) into 6.37 Ω.
Halving \(R_e\) before subtracting \(R_{1m}\). At \(s=1\) the forward and backward halves of the rotor resistance are in series and add back up to \(R_2'\), so \(R_2' = R_e - R_{1m}\) with no factor of two — Problems 1–4.
Multiplying only part of the bracket when extracting \(X_m\). The relation is \(X_m = 2\left(X_0-0.75X_e\right)\), not \(2X_0-0.75X_e\). In Problem 2 the difference is 67.28 Ω against 69.17 Ω.
Treating the no-load test as if the slip were zero for both fields. The backward field is at \(2-s\approx2\) always, so the terms \(\tfrac14R_2'\) and \(\tfrac12X_2'\) stay in the no-load equations — Problems 1, 4.
Calling the no-load input the core loss. Over half of Problem 4's 180 W is copper loss; the rotational loss is 88.1 W, and the core loss is only 48.1 W of that — Problem 5.
Reporting the combined rotational loss when friction and windage is asked for. A single no-load reading, as in Problem 1, gives only the sum. Separating them requires readings at several voltages — Problem 5.
Taking the lowest-voltage reading as \(P_{fw}\). At 115 V there is still 12 W of core loss, so the answer would be 52 W instead of 40 W — Problem 5.
Plotting the rotational loss against \(V\) rather than \(V^2\). Core loss follows the square of the flux; against \(V\) the data is curved and the intercept is not the friction and windage — Problem 5.
Forgetting that the auxiliary winding's blocked-rotor test still sees the rotor. Its measured resistance is \(R_a + a^2R_2'\), and only the excess over \(R_a\) carries information about the turns ratio — Problem 2.
The main winding is now fully described, and Problem 2 went one step further: it measured the auxiliary winding as well, and found it to be almost purely resistive at standstill with an effective turns ratio of one half. Those two facts are not incidental. They are the reason a split-phase motor starts at all.
Sets 41 and 42 established that a single winding cannot start, because its two revolving fields are equal at standstill. A second winding, displaced 90 electrical degrees in space and carrying a current displaced in time, breaks that equality. How far the two currents can be pushed apart in time — by winding resistance alone, or by a series capacitor — decides how much starting torque the machine has and how much current it draws to get it.
Next: Set 44 — Starting Methods and Capacitor Sizing, where the capacitor is chosen for a stated phase split, the split-phase angle is computed from the two winding impedances, and the starting torque per ampere is compared across the whole family of single-phase motors.