Electrical Machines · Transformers

3-Phase Transformers

Dr. Mithun Mondal BITS Pilani, Hyderabad Campus Electrical Machines

Demonstrative Video

A 3-transformer can be constructed in two different ways:
  • A 3-\(\Phi\) transformer can be constructed in two different ways:

    • Using one pre-assembled and balanced 3-\(\Phi\) transformer consisting of three pairs of single phase windings mounted onto one single laminated core

    • connecting together three 1-\(\Phi\) transformer known as transformer bank

SECTION 01

Merits of 3-\(\phi\) over Bank of Three 1-\(\phi\) Transformers

The advantage of a single 3-\(\Phi\) transformer is that for the same KVA rating it will be smaller, cheaper, and lighter than three individual 1-\(\Phi\) transformers connected together because the copper and iron core are used more effectively

  • requires smaller quantity of iron and copper. Hence, for an equal rating its cost is nearly 15% lesser

  • It has smaller size and can be accommodated in smaller tank and hence needs smaller quantity of oil for cooling.

  • Because of smaller size, it occupies less space, has less weight.

  • It needs less number of bushings.

  • It operates at slightly better efficiency and regulation.

SECTION 02

Disadvantages of a single 3-\(\phi\) unit

  • difficult and costly to repair three-phase transformers

  • difficult to transport single large unit of three-phase transformer than to transport three single phase transformers individually.

3-Phase Transformers-Construction
threephase construction core
Threephase Construction Core
  • Three 1-\(\Phi\) cores are positioned at \(120^\circ\) to each other

  • For balanced 3-\(\Phi\)e sinusoidal voltages applied the fluxes \(\Phi_a\), \(\Phi_b\), and \(\Phi_c\) will also be sinusoidal and balanced

  • The total combined flux in the merged leg becomes zero

  • Therefore, the central leg can be removed as it carries no flux

  • This structure is not convenient for the core

  • Other way is core made up of three limbs in the same plane built using stack lamination

  • Each leg carries the low and high voltage winding

  • The magnetising paths of the leg a and c are greater than that of leg b (central), thus construction is not symmetrical, and result in imbalance in magnetising current

threephase construction shell
Threephase Construction Shell
  • Shell type is constructed by stacking three single phase shell transformer

  • Winding direction of the central unit b is made opposite to that of units a and c

  • If the system is balanced with phase sequence a-b-c, the flux will also be balanced

  • Magnitude of the combined flux is equal to the magnitude of each of its components

3-Phase Transformers-Advantages and Disadvantages

3-Phase Transformers-Advantages and Disadvantages

Advantages of 3-\(\Phi\) transformer:

  • For the same KVA rating, the core material required is very less as compared to bank of three 1-\(\Phi\) transformer

  • It is lighter and smaller

  • It requires less space to install

  • Higher efficiency

  • Low cost compared with three units of 1-\(\Phi\) transformer

  • Bus bar structure and switchgear installation for single 3-phase unit is simpler

  • Only three terminals are required as compared to six terminals of 1-phase

Disadvantages of 3-\(\Phi\) transformer:

  • In case of fault or loss of one phase results in complete unit shut down because a common core is shared for all the three units.

    • The core of the defective unit would immediately saturate because of absence of an opposing magnetic field

    • This causes escape of magnetic flux to the metal enclosure from the core and raises the heating of the metallic parts

    • In some cases heating results in fire

  • Cost of repair is more for 3-phase transformer

  • To restore the service, spare unit cost is more as compared to one single transformer

  • Under self cooling the capacity is reduced