Electrical Machines · Synchronous Machines

the Power CoreArmature Windings in Alternators

Dr. Mithun Mondal BITS Pilani, Hyderabad Campus Electrical Machines

Demonstrative Video

SECTION 01

Armature Windings

  • dc machines have closed circuit windings

  • Alternator windings are open, no closed path for the currents in the winding itself

  • One end is joined to neutral and other brought out (Y-connected)

two sides of any coil should be under two adjacent poles, i
  • two sides of any coil should be under two adjacent poles, i.e. coil span = pole pitch

  • winding can either be single layer or double layer

  • Winding is so arranged in different armature slots, that it must produce sinusoidal emf.

Winding Alt
winding alt
Winding Alt
Layer Winding
layer winding
Layer Winding
the complete slot is containing only one coil side of a coil
  • the complete slot is containing only one coil side of a coil

  • also referred to as

  • Consider- single-layer, one-turn, full-pitch, 4-pole, 12-slots

single layer
Single Layer
  • 3 slots/pole or 1 slot/pole/phase and pole-pitch = 3

  • For max. emf, 2-sides of a coil should be 1 pole-pitch apart (\(180^{\circ}\) electrical)

  • \(R\)-phase: slot no.1 \(\Rightarrow\) 4,7 \(\Rightarrow\) 10

  • \(Y\)-phase: slot no.3- \(120^{\circ}\) afterwards (3 slots = \(180^{\circ}\) \(\Rightarrow\) 2 slots = \(120^{\circ}\))

  • \(B\)-phase: slot no. 5 \(\Rightarrow\) 8,11 \(\Rightarrow\) 2

The ends of the windings are joined to form a \(Y\)-connection

Key Concepts
star
Star
SECTION 02

Concentric or Chain winding

concentric
Concentric
  • Number of slots = 2 \(\times\) No. of coils = No. of coil sides

  • polar group of each phase is \(360^{\circ}\) (electrical) apart

  • necessary to use two different shapes of coils to avoid fouling of end connection

  • Since polar groups of each phase are \(360^{\circ}\) apart, all such groups are connected in the same direction

  • disadvantage- short-pitched coils cannot be used

SECTION 03

Double-layer winding

double layer
Double Layer
  • either wave-wound or lap-wound

  • simplest and most commonly used

  • No. of slots is multiple of no. of poles and the phases. E.g. 4-pole, 3-phase may have 12, 24, 36, 48 etc. slots (multiple of 12 = 4 \(\times\) 3)

  • No. of slots = No. of coils (of the same shape).

  • Thus, each slot contains two coil sides, one at the bottom and other at top of the slot. The coils overlap each other.

  • 4-pole, 24-slot; \(\Rightarrow\) pole-pitch = \(24/4=6\)

  • For max. emf, coils should be full-pitched

  • means one side of coil in slot no. 1 the other at 7, the two slots being one pole-pitch or \(180^{\circ}\) apart

  • Each phase has \(24/3=8\) coils

Winding for one phase is shown:

Winding for one phase is shown:

double layer1
Double Layer1
The complete wiring diagram for 3-phase:

The complete wiring diagram for 3-phase:

double layer2
sd alt
Double Layer2
SECTION 04

Short-Pitch Winding

  • So far full-pitched coils i.e one pole-pitch = \(180^{\circ}\) is discussed

  • Full-pitched: coil sides in slots 1 and 7

  • Short-pitched or fractional-pitched: placed in slots 1 and 6, i.e. coil-span = 5/6 of a pole-pitch

  • Falls short by 1/6 pole-pitch = \(180^{\circ}/6 = 30^{\circ}\)

short pitched
Short Pitched
    • save copper of end connections

    • improve the waveform of the generated emf (sinusoidal) and distorting harmonics are eliminated

    • Due to elimination of high frequency harmonics, eddy current and hysteresis losses are reduced thereby increasing efficiency

Total voltage is somewhat reduced
  • Total voltage is somewhat reduced

  • Induced voltage in two sides of short-pitched coils are slightly out of phase, their resultant vectorial sum is less than their arithmetical sum

  • \[\boxed{=\dfrac{\mbox{vector sum of the induced emf per coil}}{\mbox{arithmetic sum of the induced emf per coil}}} < 1\]
    is defined as
  • Let \(E_s\) be induced emf in each side of the coil. Then for full-pitched total induced emf = \(2E_s\)

    pitch factor
    Pitch Factor
In general, if the coil span falls by an angle(electrical) then
  • \[\begin{aligned} E & =2E_{s}\cos30^{\circ}/2=2E_{s}\cos15^{\circ}\\ k_{c} & =\dfrac{\mbox{vector sum}}{\mbox{arithmetic sum}}=\dfrac{E}{2E_{s}}=\dfrac{2E_{s}\cos15^{\circ}}{2E_{s}}=\cos15^{\circ}=0.966 \end{aligned}\]
    then resultant emf If short-pitched by
  • In general, if the coil span falls by an angle \(\alpha\) (electrical) then \(k_c=\cos \alpha/2\)

  • \(\alpha\) is known as chording angle and the winding employed short-pitched coils is called chorded winding

  • Note: The value of \(\alpha\) will usually given in question, it not, then assume, \(k_c=1\)

SECTION 05

Distribution/ Breadth factor/ Winding factor/ Spread Factor

In each phase, coils are not concentrated or bunched in one slot, but are distributed in a number of slots to form polar groups under each pole

distribution
Distribution
  • The coils/phases are displaced from each other by a certain angle

  • Result is emfs induced in coil sides constituting a polar group are not in phase but differ by angular displacement of the slots

  • 3-\(\Phi\), 4-pole, 36 slots \(\Rightarrow\) 9 slots/pole \(\Rightarrow\) 3 slots/pole/phase

Here, angular displacement between any two adjacent slots =(elect
  • Here, angular displacement between any two adjacent slots = \(180^{\circ}/9=20^{\circ}\) (elect.)

  • If three coils were bunched in one slot, then total emf induced in three sides of the coil would be the arithmetic sum of the three emfs i.e. = \(3E_s\), where \(E_s\) is emf induced in one coil side

  • \[E=E_{s}\cos20^{\circ}+E_{s}+E_{s}\cos20^{\circ}=2.88E_{s}\]
    Since the coils are distributed, the individual emfs have a phase difference of\(20^{\circ}\)with each other Distribution1
\[=\dfrac{\mbox{e
  • \[=\dfrac{\mbox{e.m.f. with distributed winding}}{\mbox{e.m.f. with concentrated winding}}\]
    is defined as The distribution factor
  • \[K_d = \dfrac{\mbox{e.m.f in 3 slots/pole/phase}}{\mbox{e.m.f in 1 slots/pole/phase}} = \dfrac{E}{3E_s} = \dfrac{2.88E_s}{3E_s} = 0.96\]
    In the present case
  • \[\begin{array}{cl} \beta= & \mbox{Angular displacement betw. slots}\\ n= & \mbox{No. of slots/pole}\\ m= & \mbox{No. of slots/pole/phase}\\ m\beta= & \mbox{phase spread angle} \end{array}\]
    \[\boxed{\beta = \dfrac{180^{\circ}}{\mbox{No. of slots/pole}} = \dfrac{180^{\circ}}{n}}\]
General Case
general case
General Case
\[\begin{aligned} K_{d} & =\dfrac{\mbox{vector sum of coils emfs}}{\mbox{arithmetic sum of coil emfs}} =\dfrac{E_{r}}{mE_{s}}\\ & =\dfrac{2r\sin m\beta/2}{m\times2r\sin\beta/2}\\ & \boxed{K_{d} =\dfrac{\sin \left(m\beta/2\right)}{m\sin\left(\beta/2\right)}} \end{aligned}\]