Three-Phase Transformers

Comprehensive Guide to Theory, Analysis, and Applications

1. Introduction

Three-phase transformers are essential components in electrical power systems for stepping up or stepping down voltages in three-phase AC systems. They can be constructed either as a bank of three single-phase transformers or as a single three-phase unit with a common magnetic circuit.

Advantages of Three-Phase Transformers

  • More economical and requires less space than three single-phase units
  • Lighter weight and lower cost
  • Higher efficiency
  • Better utilization of core material

2. Construction Types

2.1 Core-Type Construction

Three single-phase transformers with separate cores, or a single unit with three independent magnetic circuits connected at the yokes.

2.2 Shell-Type Construction

The flux paths are partially in common, providing better mechanical strength and magnetic coupling.

Note: The core-type construction is more commonly used for large power transformers due to ease of manufacturing and maintenance.

3. Three-Phase Transformer Connections

Three-phase transformers can be connected in various configurations. The four most common connections are:

3.1 Wye-Wye (Y-Y) Connection

Voltage Relationships:

\[V_{L,primary} = \sqrt{3} \, V_{ph,primary}\] \[V_{L,secondary} = \sqrt{3} \, V_{ph,secondary}\]

Turns Ratio:

\[a = \frac{V_{ph,primary}}{V_{ph,secondary}} = \frac{N_1}{N_2}\]

Line Voltage Ratio:

\[\frac{V_{L,primary}}{V_{L,secondary}} = a\]

Advantages: Neutral available for grounding, economical for high voltage ratings

Disadvantages: Third harmonic issues, requires neutral grounding

3.2 Delta-Delta (Δ-Δ) Connection

Voltage Relationships:

\[V_{L,primary} = V_{ph,primary}\] \[V_{L,secondary} = V_{ph,secondary}\]

Current Relationships:

\[I_{L,primary} = \sqrt{3} \, I_{ph,primary}\] \[I_{L,secondary} = \sqrt{3} \, I_{ph,secondary}\]

Line Voltage Ratio:

\[\frac{V_{L,primary}}{V_{L,secondary}} = a\]

Advantages: No phase shift, can operate with one phase open (V-V connection)

Disadvantages: No neutral point, higher insulation requirements

3.3 Wye-Delta (Y-Δ) Connection

Line Voltage Ratio:

\[\frac{V_{L,primary}}{V_{L,secondary}} = \frac{\sqrt{3} \, N_1}{N_2} = \sqrt{3} \, a\]

Phase Shift:

\[\theta = 30° \text{ (secondary lags primary)}\]

Applications: Step-down transformers, eliminates third harmonics

3.4 Delta-Wye (Δ-Y) Connection

Line Voltage Ratio:

\[\frac{V_{L,primary}}{V_{L,secondary}} = \frac{N_1}{\sqrt{3} \, N_2} = \frac{a}{\sqrt{3}}\]

Phase Shift:

\[\theta = 30° \text{ (secondary leads primary)}\]

Applications: Step-up transformers at power stations, neutral available on secondary

4. Power and kVA Ratings

Three-Phase Apparent Power:

\[S_{3\phi} = \sqrt{3} \, V_L \, I_L = 3 \, V_{ph} \, I_{ph}\]

Three-Phase Real Power:

\[P_{3\phi} = \sqrt{3} \, V_L \, I_L \, \cos\phi = 3 \, V_{ph} \, I_{ph} \, \cos\phi\]

Three-Phase Reactive Power:

\[Q_{3\phi} = \sqrt{3} \, V_L \, I_L \, \sin\phi = 3 \, V_{ph} \, I_{ph} \, \sin\phi\]

Where \(V_L\) is line voltage, \(I_L\) is line current, \(V_{ph}\) is phase voltage, \(I_{ph}\) is phase current, and \(\phi\) is the power factor angle.

5. Equivalent Circuit Parameters

The per-phase equivalent circuit of a three-phase transformer is identical to that of a single-phase transformer.

Equivalent Resistance (referred to primary):

\[R_{eq} = R_1 + a^2 R_2\]

Equivalent Reactance (referred to primary):

\[X_{eq} = X_1 + a^2 X_2\]

Equivalent Impedance:

\[Z_{eq} = R_{eq} + jX_{eq} = \sqrt{R_{eq}^2 + X_{eq}^2} \angle \tan^{-1}\left(\frac{X_{eq}}{R_{eq}}\right)\]

Magnetizing Branch

Magnetizing Reactance:

\[X_m = \frac{V_1}{I_m}\]

Core Loss Resistance:

\[R_c = \frac{V_1^2}{P_{core}}\]

6. Voltage Regulation

Voltage regulation indicates how well a transformer maintains constant secondary voltage with varying load.

Percentage Voltage Regulation:

\[\text{VR} = \frac{V_{2,nl} - V_{2,fl}}{V_{2,fl}} \times 100\%\]

Approximate Formula:

\[\text{VR} \approx \frac{I_2(R_{eq} \cos\phi_2 + X_{eq} \sin\phi_2)}{V_2} \times 100\%\]

Per Unit Formula:

\[\text{VR}_{pu} = I_{2,pu}(R_{eq,pu} \cos\phi_2 + X_{eq,pu} \sin\phi_2)\]

Where \(V_{2,nl}\) is no-load secondary voltage, \(V_{2,fl}\) is full-load secondary voltage, and \(\phi_2\) is the load power factor angle.

7. Efficiency

Transformer Efficiency:

\[\eta = \frac{P_{out}}{P_{in}} = \frac{P_{out}}{P_{out} + P_{losses}} \times 100\%\]

For Three-Phase Transformers:

\[\eta = \frac{3V_{2,ph}I_{2,ph}\cos\phi_2}{3V_{2,ph}I_{2,ph}\cos\phi_2 + P_{core} + 3I_{2,ph}^2 R_{eq}} \times 100\%\]

Condition for Maximum Efficiency:

\[P_{copper} = P_{core}\] \[3I_{2,ph}^2 R_{eq} = P_{core}\]

Load at Maximum Efficiency:

\[x = \sqrt{\frac{P_{core}}{P_{cu,fl}}}\]

Where \(x\) is the fraction of full load at which efficiency is maximum, \(P_{cu,fl}\) is copper loss at full load.

8. Per-Unit System

The per-unit system simplifies three-phase transformer calculations by normalizing values.

Base Values:

\[S_{base,3\phi} = \text{Three-phase kVA rating}\] \[V_{base,L} = \text{Line-to-line voltage rating}\] \[V_{base,ph} = \frac{V_{base,L}}{\sqrt{3}} \text{ (for Y connection)}\] \[V_{base,ph} = V_{base,L} \text{ (for Δ connection)}\]

Base Currents:

\[I_{base,L} = \frac{S_{base,3\phi}}{\sqrt{3} \, V_{base,L}}\]

Base Impedance:

\[Z_{base} = \frac{V_{base,ph}}{I_{base,ph}} = \frac{(V_{base,L})^2}{S_{base,3\phi}}\]

Per-Unit Quantity:

\[\text{Value}_{pu} = \frac{\text{Actual Value}}{\text{Base Value}}\]

9. Open-Delta (V-V) Connection

When one transformer of a delta-delta bank fails, the system can continue to operate with two transformers in an open-delta configuration.

Power Capacity:

\[S_{V-V} = \sqrt{3} \, V_L \, I_L\]

Comparison with Delta-Delta:

\[\text{Power delivered} = \frac{\sqrt{3}}{2} \times \text{Power of 3 transformers}\]

Utilization Factor:

\[\text{UF} = \frac{S_{V-V}}{2S_{transformer}} = \frac{\sqrt{3}}{2} = 0.866 = 86.6\%\]

The V-V connection delivers 57.7% of the power that would be delivered by a complete delta-delta bank using three transformers of the same rating.

10. Parallel Operation

For proper parallel operation of three-phase transformers, the following conditions must be satisfied:

  • Voltage Ratings: Same voltage ratings (primary and secondary)
  • Voltage Ratio: Same voltage transformation ratio
  • Percent Impedance: Same percentage impedance on their own ratings
  • Impedance Angle: Same X/R ratio (impedance angle)
  • Phase Sequence: Same phase sequence and angular displacement
  • Polarity: Correct polarity connections

Load Sharing (if impedances are different):

\[\frac{S_1}{S_2} = \frac{Z_2}{Z_1} \times \frac{S_{rated,1}}{S_{rated,2}}\]

Circulating Current (if voltage ratios differ):

\[I_{circ} = \frac{|V_{2a} - V_{2b}|}{Z_{eq,a} + Z_{eq,b}}\]

11. Tap Changing

Tap changers are used to maintain secondary voltage within specified limits despite variations in primary voltage and load.

Voltage with Tap Position:

\[V_2 = V_1 \times \frac{N_2}{N_1} \times \left(1 + \frac{\text{tap}\%}{100}\right)\]

Types of Tap Changers:

Type Operation Application
Off-Load (OLTC) Changed when de-energized Fixed voltage adjustment
On-Load (LTC) Changed under load Automatic voltage regulation

12. Harmonics in Three-Phase Transformers

Magnetizing current in transformers is non-sinusoidal and contains harmonics, primarily the third harmonic.

Third Harmonic Behavior

  • Y-Y Connection: Third harmonics are trapped, causing distortion and overvoltage. Requires neutral grounding.
  • Δ-Δ Connection: Third harmonics circulate within the delta, preventing distortion in line voltages.
  • Y-Δ and Δ-Y: Delta winding provides path for third harmonic currents.

Third Harmonic Frequency:

\[f_3 = 3f_1\]

Fifth Harmonic (also present):

\[f_5 = 5f_1\]

13. Testing of Three-Phase Transformers

13.1 Open-Circuit Test

Performed on secondary (LV) side to determine core loss and magnetizing parameters.

\[P_{core} = P_{oc}\] \[Y_0 = \frac{I_{oc}}{V_{oc}}\] \[G_c = \frac{P_{oc}}{3V_{oc}^2} \quad \text{(per phase)}\] \[B_m = \sqrt{Y_0^2 - G_c^2}\]

13.2 Short-Circuit Test

Performed on primary (HV) side to determine copper loss and equivalent impedance.

\[P_{cu,fl} = P_{sc}\] \[Z_{eq} = \frac{V_{sc}}{I_{sc}}\] \[R_{eq} = \frac{P_{sc}}{3I_{sc}^2} \quad \text{(per phase)}\] \[X_{eq} = \sqrt{Z_{eq}^2 - R_{eq}^2}\]

13.3 Polarity Test

Ensures correct phase relationships between primary and secondary windings.

13.4 Phase Displacement Test

Verifies the angular displacement between primary and secondary line voltages (0° or 30°).

14. Protection Schemes

Three-phase transformers require comprehensive protection against various faults.

Protection Type Purpose Device
Overcurrent Protection Overload and external faults Fuses, Circuit Breakers
Differential Protection Internal faults Differential Relays
Buchholz Protection Incipient faults, oil level Buchholz Relay
Overtemperature Protection Excessive heating Temperature Sensors, RTDs
Earth Fault Protection Ground faults Earth Fault Relays
Overvoltage Protection Lightning, switching surges Surge Arresters

15. Cooling Methods

Transformer cooling is designated by a four-letter code indicating the cooling medium and circulation method.

Designation Description Application
ONAN Oil Natural, Air Natural Small to medium transformers
ONAF Oil Natural, Air Forced Medium transformers with fans
OFAF Oil Forced, Air Forced Large power transformers
OFWF Oil Forced, Water Forced Very large transformers

Temperature Rise:

\[\Delta T = \frac{P_{losses}}{K \cdot A}\]

Where \(K\) is heat transfer coefficient and \(A\) is cooling surface area.

16. Applications

Power System Applications

  • Generation Step-up: Δ-Y connection at power plants (typically 11 kV to 132/220/400 kV)
  • Transmission: Y-Y connection for EHV transmission networks
  • Distribution: Y-Δ or Δ-Y for medium voltage distribution (33 kV to 11 kV)
  • Utilization: Δ-Y or Y-Y for final distribution (11 kV to 415 V)

Special Applications

  • Grounding transformers (zigzag connection)
  • Phase shifting transformers for power flow control
  • Scott-T connection for three-phase to two-phase conversion
  • Autotransformers for voltage regulation

17. Key Points Summary

Remember:
  • Choice of connection affects voltage ratio, phase shift, and harmonic behavior
  • Y-Δ and Δ-Y introduce 30° phase shift
  • Delta windings provide path for third harmonic currents
  • Per-unit system simplifies calculations
  • Parallel operation requires matching impedances and phase relationships
  • Maximum efficiency occurs when copper loss equals core loss
  • Proper protection is essential for reliable operation